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PS710 Digital Position Sensor

A differential pressure-based digital position sensor is a novel positioning device that employs differential pressure detection principles combined with digital signal processing technology. Unlike traditional sensors, it accurately determines the position state by detecting changes in the pressure difference between its sensing surface and the workpiece, directly converting this physical quantity into a digital signal output.

    1. Product Overview

    A differential pressure-based digital position sensor is a novel positioning device that employs differential pressure detection principles combined with digital signal processing technology. Unlike traditional sensors, it accurately determines the position state by detecting changes in the pressure difference between its sensing surface and the workpiece, directly converting this physical quantity into a digital signal output.

    Its core working principle is as follows: the sensor incorporates a high-precision MEMS differential pressure-sensitive chip. When the measured object approaches or moves away from the detection surface, a slight pressure difference occurs in the gas circuit. This change is captured by a dedicated conditioning chip and then subjected to multi-stage temperature compensation, nonlinear correction, and digital filtering by an integrated microprocessor, ultimately producing a stable, high-precision digital position signal.

    2. Technical Specifications

    Applicable fluid

    Dry air (with a filtration accuracy of 5 micrometers))

    Rated distance range

    0.05~0.30mm

    Display/setting range (distance reference value)

    0~1000

    Minimum display unit (distance reference value)

    1

    OUT1

    Rated pressure range

    0.0~1000.0kPa

    Displayable range (pressure value)

    -100.0-1000.0kPa

    Repeatability accuracy

    <0.020mm

    Temperature characteristics (based on 25℃)

    <0.030mm

    Hysteresis

    Can be adjusted from 0 (factory setting: 0)

    OUT2

    Rated pressure range

    0.0-1000.0kPa

    Set pressure range

    -0.0-1000.0kPa

    Minimum display/set unit

    10kPa

    Repeatability accuracy

    ±0.5%F.S. ±1digit

    Temperature characteristics (reference at 25℃)

    ±2%FS.

    Hysteresis

    Can be adjusted from 0.

    Withstanding pressure

    1200kPa

    Detection nozzle

    01.5*9

    Consumption flow rate

    <30L/min

    Electrical Specification

    Power supply Voltage

    For applications where it is used as a switch output component

    24V ± 10%, with fluctuation of less than 10%

    For the application scenarios where IO-Link devices are used

    DC 18-30V pulsating (p-p) 10% (inclusive)

    Consumption current

    <30mA

    Protection

    With reverse connection protection

    Switch output

    Option for NPN/PNP collector open-collector output

    Maximum load current

    10mA

    Maximum additional voltage

    30.0V

    Residual voltage

    Below 5V (10mA)

    Short-circuit protection

    corresponding

    Display mode

    14.4-inch color screen

    Resistant to environmental conditions

    Protection level

    IP67 level is equivalent to

    Operating temperature range

    During use: 0 - 50℃

    When storing: -20 - 70℃ (no condensation, no freezing)

    Operating humidity range

    During operation / When saving: 35 - 85% RH (no condensation)

    Withstanding voltage

    Above 1000V 6 seconds, between all charging components and the housing

    Insulation resistance

    Above 100 MΩ (with a DC 500V megohmmeter),

    between all charging components and the housing

    Piping specifications

    For the occasions with pipe specification C

    Supply outlet

    Rc1/8

    Detection port

    06 Quick-change connector

    For the occasions where the pipe specification is F

    Supply outlet

    G1/8 (in accordance with ISO1179-1 standard)

    Detection port

    G1/8 (in accordance with ISO1179-1 standard)

    Cable

    Wire with connectors

    Wire with M12-4 connector, 4 cores, 045m

    Conductor outer diameter: 0.72mm, Insulator outer diameter: 1.14mm

    Concentrated wire

    The wire with M12-4 connector has 4 cores and an outer diameter of the insulation: 1.14mm.

    The central conductor section from position 2 to 3: 8 cores with 0.65mm x 4~6 positions: 14 cores with 0.65mm

    The outer diameter of the conductor: 0.50mm, the outer diameter of the insulation: 1.00mm (common for positions 2 to 6)

    Weight

    100g - 130g (excluding cables and quick connectors)

    Specification

    CE Mark (·RoHS Directive)

    Communication specification (When in IO-Link mode)

    IO-Link type

    Equipment

    IO-Link version

    V1.1

    Communication speed

    COM2(38.4kbps)

    Setting file

    IODD file

    Minimum cycle time

    6ms

    Process data length

    Input Data:12byte.Output Data:Obyte

    Data communication request

    corresponding

    Data storage function

    corresponding

    Event Function

    corresponding

    3. Application Fields
    1 Industrial Process Control and Automation

    This is its primary application area, mainly used for measuring and controlling fluid parameters such as flow rate, level, and density—physical quantities often correlated with position or height.

    Flow measurement: Calculates fluid flow rate by measuring the differential pressure generated by throttling devices such as orifice plates and Venturi tubes. When combined with digital output, it can be easily integrated into DCS or PLC systems for precise flow monitoring and accumulation.

    Level/interface measurement: In a sealed container, the liquid level height can be determined by measuring the pressure difference between the bottom and top (or gas phase space) of the container. Digital sensors provide direct linear digital signals corresponding to the liquid level, which are used for storage tank monitoring, pump-valve interlock control, and similar applications.

    Density measurement: At a constant liquid level, variations in differential pressure reflect changes in liquid density and are commonly employed in processes requiring solution concentration monitoring.

    Filter status monitoring: By measuring the differential pressure before and after the filter, an alarm is triggered when it exceeds a preset threshold to indicate the need for cleaning or replacement of the filter element, ensuring system safety.

    2 Hydraulic and Pneumatic Systems

    In such systems, sensors are used to monitor and control the position or force state of actuating components (e.g., cylinders or hydraulic cylinders).

    Cylinder/hydraulic cylinder position detection: By measuring the pressure difference across the piston, the piston's position or whether it has reached the desired position can be indirectly determined. Digital output facilitates communication with a host computer, enabling closed-loop control.

    Load monitoring and overload protection: Measures the pressure differential in actuating components caused by load variations; when the differential pressure exceeds the safety threshold, the system automatically triggers an alarm or shuts down.

    Valve actuator control: In pneumatic or hydraulic valves, differential pressure feedback precisely controls the valve core position to achieve accurate regulation of flow rate or pressure.

    3 Automobiles and Transportation

    In automotive systems, differential pressure sensors are commonly used for monitoring parameters related to position and flow.

    Diesel particulate filter (DPF) monitoring: By measuring the differential pressure before and after the DPF, its blockage severity is determined; if the pressure exceeds the threshold, a regeneration program is triggered.

    Exhaust Gas Recirculation (EGR) System: Monitors the differential pressure before and after the EGR valve to precisely control the exhaust gas recirculation rate.

    Air suspension system: By measuring the pressure difference between the airbag interior and the external environment, it indirectly determines the vehicle's height (position) and automatically adjusts suspension stiffness.

    4 Heating, Ventilation, and Air Conditioning (HVAC) and Building Automation

    Used for building environmental control to ensure stable air flow and spatial pressure.

    Airflow/Velocity Measurement: In ventilation ducts, airflow is calculated by measuring the differential pressure across a pitot tube or flow nozzle, used for controlling VAV (Variable Air Volume) systems.

    Room pressure monitoring: Maintain a slight positive or negative pressure between the cleanroom, operating room, or laboratory and adjacent areas to prevent cross-contamination.

    Filter status monitoring: Similar to industrial applications, it monitors the differential pressure across the air conditioning unit's filter and alerts when replacement is required.

    5 Medical and Bioengineering

    It requires extremely high precision and cleanliness, while digital signals facilitate data recording and remote monitoring.

    Ventilator/anesthesia machine: Accurately measures air flow differential pressure to monitor and regulate the patient's ventilation volume.

    Oxygen/gas flow control: In the gas supply system, differential pressure is monitored to ensure the gas is delivered at the set flow rate.

    Pressure control in isolation wards/biosafety cabinets: Ensures the maintenance of the required pressure gradient in critical areas to guarantee operational safety.

    6 Environmental Monitoring and Public Utilities

    For large-scale collection of infrastructure and environmental data.

    Atmospheric pressure/wind speed measurement: At weather stations, wind speed is measured using specialized differential pressure sensing devices.

    Pipeline leakage detection: By monitoring the pressure difference in long-distance oil and gas pipelines, leakage locations can be identified.

    Water level/depth measurement: Calculates water depth by measuring the pressure difference between the water surface and the seabed (or atmosphere), used for hydrological monitoring.

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